---
title: BMW - Impact Resistant Barriers
description: BMW enhances infrastructure protection with high-performance polymer barriers, ensuring durability and safety in high-risk areas.
image: https://clarity-safety.com/hubfs/WhatsApp%20Image%202025-06-30%20at%2007.37.10_bca72cdf.jpg
---

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# BMW - Impact Resistant Barriers

 By combining high-performance polymer barriers, lifting gates, low-level protection for conveyors, and structural column safeguarding, these projects addressed repeated impact damage while extending the lifespan of critical infrastructure.

This solution delivered a more durable and sustainable alternative to previously failing steel systems. 

[Contact Us](https://clarity-safety.com/contact-us?hsLang=en)

![Heavy-duty polymer safety barrier installed at BMW Hams Hall facility](https://clarity-safety.com/hs-fs/hubfs/BMW%20Barriers.jpg?width=2000&height=1500&name=BMW%20Barriers.jpg "Heavy-duty polymer safety barrier installed at BMW Hams Hall facility")

**Who are BMW?**

 

 

BMW Group operates advanced manufacturing and logistics facilities across the UK, supporting precision automotive production at scale.

The Hams Hall site plays a critical role in engine manufacturing and internal logistics, where heavy-duty material handling equipment operates continuously within tightly controlled environments.

Maintaining infrastructure protection in high-impact zones is essential to safeguard both operational continuity and structural integrity.

**BMW's Challenges**

 

 

During a site review, two key high-risk areas were identified where existing protection systems were required.

### Area 1

Approximately 30 linear metres required impact protection capable of absorbing the force of a five-ton forklift truck travelling at 7mph.  
Two lifting gates were also required within this barrier run to maintain operational access while preserving segregation.

### Area 2

Low-level steel protection previously installed around conveyor systems had deteriorated and was being repeatedly damaged beyond repair.  
A more resilient solution was needed to withstand ongoing MHE interaction without constant replacement.

 

![Structural column protection barrier in warehouse environment](https://2526641.fs1.hubspotusercontent-na1.net/hub/2526641/hubfs/WhatsApp%20Image%202025-10-27%20at%2009.17.40_746672ed.jpg?width=1200&length=1200&name=WhatsApp%20Image%202025-10-27%20at%2009.17.40_746672ed.jpg)

![Industrial warehouse safety infrastructure in automotive plant](https://2526641.fs1.hubspotusercontent-na1.net/hub/2526641/hubfs/WhatsApp%20Image%202025-10-27%20at%2009.17.41_3471e836.jpg?width=1200&length=1200&name=WhatsApp%20Image%202025-10-27%20at%2009.17.41_3471e836.jpg)

![Heavy-duty warehouse barrier for MHE traffic control](https://2526641.fs1.hubspotusercontent-na1.net/hub/2526641/hubfs/WhatsApp%20Image%202025-11-03%20at%2008.45.14_10bb9d7c.jpg?width=1200&length=1200&name=WhatsApp%20Image%202025-11-03%20at%2008.45.14_10bb9d7c.jpg)

![Polymer safety barrier protecting high-traffic forklift zone](https://2526641.fs1.hubspotusercontent-na1.net/hub/2526641/hubfs/WhatsApp%20Image%202025-11-03%20at%2008.45.13_e3233b89.jpg?width=1200&length=1200&name=WhatsApp%20Image%202025-11-03%20at%2008.45.13_e3233b89.jpg)

![Low-level polymer barrier protecting conveyor system in factory](https://2526641.fs1.hubspotusercontent-na1.net/hub/2526641/hubfs/WhatsApp%20Image%202025-06-30%20at%2007.37.10_9165a72d.jpg?width=1200&length=1200&name=WhatsApp%20Image%202025-06-30%20at%2007.37.10_9165a72d.jpg)

![Low-level impact wall protection barrier installed in forklift zone](https://2526641.fs1.hubspotusercontent-na1.net/hub/2526641/hubfs/WhatsApp%20Image%202025-06-30%20at%2007.37.10_d172bfaa.jpg?width=1200&length=1200&name=WhatsApp%20Image%202025-06-30%20at%2007.37.10_d172bfaa.jpg)

![Automotive production asset impact protection system](https://2526641.fs1.hubspotusercontent-na1.net/hub/2526641/hubfs/WhatsApp%20Image%202025-10-27%20at%2009.17.39_d6468c00.jpg?width=1200&length=1200&name=WhatsApp%20Image%202025-10-27%20at%2009.17.39_d6468c00.jpg)

## The Solution:

Clarity Safety designed and installed a bespoke protection system across the highest risk areas, combining:

   1. High-impact-resistant polymer barrier systems rated for heavy forklift interaction

   2. Integrated sliding gates within the primary barrier run

   3. Low-level impact protection to shield conveyor infrastructure

   4. Column protection to safeguard structural assets

The selected polymer systems provided energy absorption through controlled flex and rebound, reducing structural stress compared to rigid steel alternatives.

Before / After

Move image comparison slider

![BMW Before Barrier](https://clarity-safety.com/hubfs/BMW%20Barrier.png)

Before

![UK automotive factory safety barrier installation](https://clarity-safety.com/hubfs/WhatsApp%20Image%202025-11-03%20at%2008.45.13_72d5a1ae.jpg)

After

##### Succeed with Clarity

![1-Mar-11-2024-12-06-40-3471-PM](https://clarity-safety.com/hubfs/1-Mar-11-2024-12-06-40-3471-PM.png)

0 + 

Employees Protected from Incidents

![2-Mar-11-2024-12-06-40-3496-PM](https://clarity-safety.com/hubfs/2-Mar-11-2024-12-06-40-3496-PM.png)

£ 0 M 

Real Estate Assets Protected

![3-Mar-11-2024-12-06-40-3572-PM](https://clarity-safety.com/hubfs/3-Mar-11-2024-12-06-40-3572-PM.png)

0 + 

Satisfied Sectors

![4-Mar-11-2024-12-06-40-3302-PM](https://clarity-safety.com/hubfs/4-Mar-11-2024-12-06-40-3302-PM.png)

0 

Hours saved per project

![DW](https://clarity-safety.com/hs-fs/hubfs/DW.png?width=700&height=508&name=DW.png "DW")

## Choose Clarity for your workplace needs

##### Get in touch and speak with a visual management specialist to answer any questions you may have on our products, or business.

 

[Speak to Damian](https://clarity-safety.com/contact-us?hsLang=en)

Speak to Damian today

01482 296451

### Want to decrease your maintenance costs by implementing barriers like these?

Other Case Studies

![Boplan (376 x 214 px)-2](https://clarity-safety.com/hubfs/Boplan%20(376%20x%20214%20px)-2.png "Boplan (376 x 214 px)-2")

### Encirc Glass

 

[\>](https://clarity-safety.com/encirc-glass-loading-bays?hsLang=en)

![45-1](https://clarity-safety.com/hubfs/45-1.png "45-1")

### BW Packaging

 

[\>](https://clarity-safety.com/bw-integrated-systems-a-polymer-barrier-case-study?hsLang=en)

![46](https://clarity-safety.com/hs-fs/hubfs/46.png?width=376&name=46.png "46")

### Altecnic

 

[\>](https://clarity-safety.com/altecnic-a-walkways-case-study?hsLang=en)

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